EXHAUSTION DYEING

exhaustion-dyeing
Depth of Shade % Salt gms/lt. Soda Ash (gms/lt.)
Up to 0.5% 30 10
0.5 to 1.0% 40 15
1.0 to 2.0% 50 15
2.0 to 4.0% 50 20
Above 4.0% 80 20

Washing & Soaping

After Dyeing it is necessary to remove the unfixed Dye to get a high level of wash fastness. It is also essential to remove the residual Salts and Alkali prior to soaping. The usual sequence is:

  • Washing with cold water.
  • Washing with hot water not above 60 °C.
  • Soaping at boil for 15~30 minutes using 1-2 gm/lit of lissapol D.
  • Rinsing with Warm Water at 50 °C.
  • Rinsing with cold water, till squeeze water is clear.

Cold Pad-batch Dyeing

Dyes X  g/l
Penetrating agent 1-2 g/l
Caustic soda 5-35 g/l
Sodium Silicate 40-100 g/l
Batching time 6-24 hr.

Continuous Dyeing

pad
Padding Solution
Dyes X  g/l
Urea 0-50 g/l
Reduction inhibitor 10 g/l
Migration inhibitor 1 g/l
Soda ash 10-20 g/l
Padding
Temperature 20-25 oC
Pick up 60-80 %
Drying 110-120 oC
Steaming 102-105 oC, 60-90 sec.

Printing

Printing
Sodium Alginate
Depth Upto 40 Parts Per 1 000 Parts More than 40 Parts Per 1000 Parts
Water 150-200 200-250
Urea 50-100 100
Resist Salt 10 10
Sodium Bicarbonate 15 30
Sodium Carbonate 15 20
Bulk to 1 000 Parts with Alginate Thickening & Water

Process

Mix dye powder with urea and pour hot water of temperature about 80-85°C and stir well to dissolve completely. Add this dye solution to sodium alginate thickening paste containing resist salt stir well to mix. Just before printing add sodium bicarbonate.

Print the cloth with above print paste and dry. Avoid over-drying and protect printed goods from acid or reducing fumes. Then steam dried goods for 5-8 minutes on rapid ager or 15-20 minutes on star ager.